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Control Valves & Actuators

How control valves and their actuators turn a controller's signal into real process change: body styles, fail-safe action, positioners, flow characteristics, sizing, and the diagnostics that keep the final control element healthy. For instrument technicians, operators and engineers in process plants.

51m
Total time
4
Competency levels
12
Lessons

What you'll learn

  • Explain the role of the control valve as the final control element in a control loop
  • Compare globe, ball and butterfly valve bodies and match each to a typical service
  • Describe actuator types and justify a fail-open or fail-closed choice from the process safety consequence
  • Explain what positioners and I/P converters do and how the inherent flow characteristic affects control
  • Recognise the symptoms of oversizing, cavitation, flashing and noise, and their impact on control quality
  • Bench-stroke a valve safely and interpret basic diagnostic results such as stroke tests and valve signatures

Curriculum

Progress through each competency level in order.

1

Awareness

  • The Final Control Element
    Knowledge
    2m
  • Valve Body Styles and Where They Fit
    Knowledge
    2m
  • Awareness Check: Valves and Bodies
    Assessment
    7m
2

Knowledge

  • Actuators and Fail-Safe Action
    Knowledge
    2m
  • Positioners, I/P Conversion and Flow Characteristics
    Knowledge
    2m
  • Knowledge Check: Actuators, Fail Action and Characteristics
    Assessment
    8m
3

Skill

  • Sizing, Cv and the Bad Actors: Cavitation, Flashing and Noise
    Knowledge
    3m
  • Valve Walkdown and Bench-Stroke Exercise
    Assignment
    3m
  • Skill Check: Sizing, Damage Mechanisms and Stroking
    Assessment
    8m
4

Mastery

  • Valve Diagnostics and Performance Troubleshooting
    Knowledge
    3m
  • Lead a Control Valve Health Review
    Assignment
    3m
  • Mastery Assessment: Diagnostics and Judgement
    Assessment
    8m

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