Condition Monitoring & Predictive Maintenance
Using the P-F curve, vibration, thermography, oil analysis, ultrasound and motor current analysis to detect developing failures early, set meaningful alarms, and convert diagnoses into planned work. For technicians, planners and reliability engineers building or running a condition-based maintenance programme.
55m
Total time
4
Competency levels
12
Lessons
What you'll learn
- Explain the P-F curve and why the P-F interval dictates monitoring frequency
- Match the main condition monitoring techniques to the failure modes each one detects
- Set alarm and alert levels using baselines and trends rather than single readings
- Convert a condition monitoring diagnosis into a prioritised, planned work order
- Justify condition-based maintenance economically against running to breakdown
- Track programme health through detection successes, saves and missed catches
Curriculum
Progress through each competency level in order.
1
Awareness
- 3mThe P-F curve: detect early, act before failureKnowledge
- 3mThe condition monitoring toolbox at a glanceKnowledge
- 7mAwareness check: P-F thinking and the toolboxAssessment
2
Knowledge
- 3mMatching technique to failure modeKnowledge
- 3mBaselines, alarm levels and the power of trendsKnowledge
- 8mKnowledge check: techniques, alarms and trendsAssessment
3
Skill
- 3mFrom diagnosis to planned work orderKnowledge
- 3mWorkplace task: take a finding through to a planned jobAssignment
- 8mSkill check: acting on findingsAssessment
4
Mastery
- 3mThe economics of condition-based maintenanceKnowledge
- 3mWorkplace task: build the CBM business caseAssignment
- 8mMastery check: leading a predictive programmeAssessment
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