FMEA & Equipment Criticality
Failure Modes and Effects Analysis (FMEA) and equipment criticality ranking for maintenance and reliability professionals: working the FMEA worksheet, scoring severity, occurrence and detection, using risk priority sensibly, ranking assets on a consequence x likelihood matrix, and turning criticality into maintenance, spares and inspection decisions.
54m
Total time
4
Competency levels
12
Lessons
What you'll learn
- Explain the purpose of FMEA and work the worksheet flow from function through failure mode, effect, cause, controls and actions
- Score severity, occurrence and detection against agreed anchored scales and calculate a risk priority number
- Describe the known limitations of RPN and apply severity-first action thresholds instead of a single cut-off
- Rank equipment criticality using a consequence x likelihood matrix that covers safety, environment, production and cost
- Use criticality to select maintenance strategy, set spares stocking decisions and prioritise inspection and backlog work
- Keep FMEAs alive by feeding incidents, repeat failures and modifications back into the analysis
Curriculum
Progress through each competency level in order.
1
Awareness
- 3mWhat FMEA Is For and How the Worksheet FlowsKnowledge
- 3mScoring Severity, Occurrence and DetectionKnowledge
- 7mAwareness Check: FMEA FoundationsAssessment
2
Knowledge
- 3mRPN, Its Limitations, and Better Action ThresholdsKnowledge
- 3mRanking Equipment CriticalityKnowledge
- 8mKnowledge Check: Risk Priority and CriticalityAssessment
3
Skill
- 3mTurning Criticality into Strategy, Spares and InspectionKnowledge
- 3mAssignment: FMEA and Criticality Ranking for One SystemAssignment
- 8mSkill Check: Applying FMEA and CriticalityAssessment
4
Mastery
- 3mKeeping FMEAs and Criticality Rankings AliveKnowledge
- 3mAssignment: Revalidate an Analysis Against Operating ExperienceAssignment
- 7mMastery Assessment: Sustaining the AnalysisAssessment
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