OSHA Forklift Program Management

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1. 1

   Orientation: The Standard and the Program

   • About This Course: Program Management, Not an Operator License
   • Scope of 1910.178: Which Trucks Are Covered
   • Truck Classes and Types
   • Designated, Approved and Modified Trucks
   • What a Forklift Program Contains and Who Owns It
2. 2

   Selecting and Training Operators

   • Selecting Operators: Age, Fitness and Authorization
   • The Shape of Operator Training: Formal, Practical, Evaluation
   • Truck-Related Training Topics
   • Workplace-Related Topics and the Standard's Requirements
   • Who May Train and Evaluate
3. 3

   Evaluation, Certification and Refresher Training

   • Designing the Practical Evaluation
   • Running the Evaluation Fairly
   • The Certification Record
   • Refresher Triggers and the Three-Year Evaluation
   • Prior Training and Experienced Hires
4. 4

   Keeping Trucks Safe: Examination, Maintenance and Energy

   • The Pre-Use Examination Program
   • Maintenance, Repairs and Removal from Service
   • Battery Charging Areas
   • Refueling Areas: LP Gas, Gasoline and Diesel
   • Carbon Monoxide from Internal Combustion Trucks
5. 5

   The Workplace: Traffic, Pedestrians and Docks

   • Traffic Management Planning
   • Separating Pedestrians and Trucks
   • Loading Docks, Trailers and Wheel Chocks
   • Rail Cars and Dock Boards
6. 6

   Shared Duties, Special Cases and Daily Supervision

   • Temporary Workers: Host Employers and Staffing Agencies
   • Construction Forklifts Under 1926.602
   • Operating Rules the Program Must Enforce
   • Supervising Operators Day to Day
7. 7

   Measuring, Investigating and Auditing the Program

   • Investigating Forklift Incidents and Near Misses
   • Leading and Lagging Indicators for the Program
   • Auditing the Forklift Program
   • Case Study: Rebuilding a Program at a Distribution Center
   • The Complete Program: Review and Next Steps