Shutdown and Turnaround Essentials
A working-knowledge course for operators, maintenance and contractor supervisors, planners, inspectors and HSE advisers who are preparing for or working in a planned plant shutdown (turnaround) at a refinery, petrochemical plant or gas plant. It follows the event from scope and planning through safe shutdown, isolation, control of work, quality and handback to start-up and close-out. It is awareness training and awards no accredited certificate; site procedures and the permit system always come first.
- Módulos
- 7
- Máximo de participantes
- 20
- Idioma
- EN
Qué suele abarcar
- 1
Turnaround Fundamentals
- What a Turnaround Is and the Kinds of Planned Outage
- Why Plants Shut Down and What Is at Stake
- The Turnaround Phases and Milestones
- The Turnaround Organisation and Roles
- Why Turnarounds Concentrate Risk
- 2
Scope, Planning and Scheduling
- Building the Work List and Challenging Scope
- Inspection-Driven Scope and the Scope Freeze
- Work Packs, Job Plans and Estimates
- Scheduling the Turnaround
- Materials, Long-Lead Items, Tools and Laydown
- 3
People, Contractors and the HSE Plan
- Contractor Selection and Mobilisation for a Peak Workforce
- Onboarding and Site Induction at Scale
- The Turnaround HSE Plan
- Temporary Facilities, Traffic and Emergency Arrangements
- 4
Safe Shutdown, Isolation and Handover to Maintenance
- The Unit Shutdown and Decommissioning Sequence
- Depressurising, Draining, Purging, Steaming and Cooling
- Pyrophoric Iron Sulfide and Nitrogen Asphyxiation
- Isolation and Blinding in Bulk
- The Operations-to-Maintenance Handover
- 5
Controlling Work During Execution
- Permits at Turnaround Volume
- Simultaneous Work in Congested Units
- Line Breaking, Vessel Entry and Inert Entry
- Catalyst Handling, Hydro-Jetting and Hot Work
- Heavy Lifts and Scaffolding in a Turnaround
- 6
Change, Progress and Quality
- Emergent Work and Scope Change Control
- Progress Tracking, Daily Meetings and Shift Handover
- Fatigue and Pressure in the Final Days
- Flange and Joint Management
- Inspection Hold Points and Leak Testing
- 7
Handback, Start-up and Close-out
- Mechanical Completion, Punch Lists and De-isolation
- Pre-Startup Safety Review and Walk-Downs
- Start-up Hazards and the Texas City Explosion
- Close-out, Lessons Learned and Turnaround KPIs
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Shutdown and Turnaround Essentials
5 h 57 min
Más cursos: Petróleo y gas
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