Shutdown and Turnaround Essentials
A working-knowledge course for operators, maintenance and contractor supervisors, planners, inspectors and HSE advisers who are preparing for or working in a planned plant shutdown (turnaround) at a refinery, petrochemical plant or gas plant. It follows the event from scope and planning through safe shutdown, isolation, control of work, quality and handback to start-up and close-out. It is awareness training and awards no accredited certificate; site procedures and the permit system always come first.
- Modules
- 7
- Participants max.
- 20
- Langue
- EN
Ce qu'elle couvre habituellement
- 1
Turnaround Fundamentals
- What a Turnaround Is and the Kinds of Planned Outage
- Why Plants Shut Down and What Is at Stake
- The Turnaround Phases and Milestones
- The Turnaround Organisation and Roles
- Why Turnarounds Concentrate Risk
- 2
Scope, Planning and Scheduling
- Building the Work List and Challenging Scope
- Inspection-Driven Scope and the Scope Freeze
- Work Packs, Job Plans and Estimates
- Scheduling the Turnaround
- Materials, Long-Lead Items, Tools and Laydown
- 3
People, Contractors and the HSE Plan
- Contractor Selection and Mobilisation for a Peak Workforce
- Onboarding and Site Induction at Scale
- The Turnaround HSE Plan
- Temporary Facilities, Traffic and Emergency Arrangements
- 4
Safe Shutdown, Isolation and Handover to Maintenance
- The Unit Shutdown and Decommissioning Sequence
- Depressurising, Draining, Purging, Steaming and Cooling
- Pyrophoric Iron Sulfide and Nitrogen Asphyxiation
- Isolation and Blinding in Bulk
- The Operations-to-Maintenance Handover
- 5
Controlling Work During Execution
- Permits at Turnaround Volume
- Simultaneous Work in Congested Units
- Line Breaking, Vessel Entry and Inert Entry
- Catalyst Handling, Hydro-Jetting and Hot Work
- Heavy Lifts and Scaffolding in a Turnaround
- 6
Change, Progress and Quality
- Emergent Work and Scope Change Control
- Progress Tracking, Daily Meetings and Shift Handover
- Fatigue and Pressure in the Final Days
- Flange and Joint Management
- Inspection Hold Points and Leak Testing
- 7
Handback, Start-up and Close-out
- Mechanical Completion, Punch Lists and De-isolation
- Pre-Startup Safety Review and Walk-Downs
- Start-up Hazards and the Texas City Explosion
- Close-out, Lessons Learned and Turnaround KPIs
Cette page décrit ce que la formation couvre habituellement. Chaque prestataire de formation peut modifier le contenu, la durée et l'ordre pour s'adapter au groupe. Confirmez le contenu final avec le prestataire de formation avant de réserver.
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Shutdown and Turnaround Essentials
5 h 57 min
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