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Control Loops & PID Basics

How a feedback control loop holds a process at setpoint: the measure-compare-compute-actuate cycle, what proportional, integral and derivative action each contribute, the symptoms of poor tuning, cascade and feedforward strategies, and how to monitor loop performance. For operators, instrument technicians and engineers in process plants.

54m
Total time
4
Competency levels
12
Lessons

What you'll learn

  • Describe the elements of a feedback control loop and the order in which they act
  • Explain in plain language what proportional, integral and derivative action each contribute
  • Recognise the symptoms of poor tuning, including sluggish response, oscillation, hunting and sustained offset
  • Explain how loops interact and why cascade and feedforward strategies are used
  • Decide when a loop should be switched to manual and how to do so safely
  • Apply basic loop performance monitoring to identify and prioritise the worst-performing loops

Curriculum

Progress through each competency level in order.

1

Awareness

  • What a Control Loop Is
    Knowledge
    3m
  • Reading a Controller Faceplate
    Knowledge
    2m
  • Awareness Check: Loops, Modes and Trends
    Assessment
    7m
2

Knowledge

  • P, I and D in Plain Language
    Knowledge
    3m
  • Symptoms of Poor Tuning
    Knowledge
    3m
  • Knowledge Check: PID Actions and Tuning Symptoms
    Assessment
    8m
3

Skill

  • Loop Interactions, Cascade and Feedforward
    Knowledge
    3m
  • Loop Health Assessment and Step Test
    Assignment
    3m
  • Skill Check: Interaction, Cascade and Feedforward
    Assessment
    8m
4

Mastery

  • Manual Operation and Loop Performance Monitoring
    Knowledge
    3m
  • Lead a Loop Performance Review
    Assignment
    3m
  • Mastery Assessment: Loop Judgement and Performance
    Assessment
    8m

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