Lean Fundamentals
The core lean ideas for industrial and energy professionals: value through the customer's eyes, the eight wastes, value stream thinking, flow and pull, standard work and visual management — and why lean is respect for people, not headcount cutting.
52m
Total time
4
Competency levels
12
Lessons
What you'll learn
- Explain value from the customer's point of view and distinguish it from necessary and pure waste
- Identify the eight wastes (DOWNTIME) in your own work area with concrete examples
- Describe value stream thinking and why optimising a silo can worsen the whole flow
- Compare flow and pull with batch and push, and explain when each behaviour appears
- Use standard work and visual management to make normal versus abnormal obvious at a glance
- Advocate lean as respect for people and problem-solving capability, not a headcount-cutting programme
Curriculum
Progress through each competency level in order.
1
Awareness
- 2mValue Through the Customer's EyesKnowledge
- 2mLean Is Respect for People, Not Headcount CuttingKnowledge
- 7mAwareness Check: Value and RespectAssessment
2
Knowledge
- 3mThe Eight Wastes: DOWNTIMEKnowledge
- 2mValue Stream Thinking: See the Whole FlowKnowledge
- 8mKnowledge Check: Wastes and Value StreamsAssessment
3
Skill
- 3mFlow and Pull versus Batch and PushKnowledge
- 3mWaste Walk and Flow SketchAssignment
- 8mSkill Check: Making Work FlowAssessment
4
Mastery
- 3mStandard Work, Visual Management and Leading LeanKnowledge
- 3mStandard Work and Visual Management ImplementationAssignment
- 8mMastery Check: Lean Leadership JudgementAssessment
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