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Hot Work Safety

How to plan, authorise and carry out welding, cutting, grinding and other spark- or flame-producing work safely in oil and gas facilities. For anyone who performs, watches over, prepares or authorises hot work.

54m
Total time
4
Competency levels
12
Lessons

What you'll learn

  • Explain what counts as hot work, including both naked-flame and spark-potential activities
  • Describe how the fire triangle drives every hot work control, from gas testing to combustible clearance
  • Apply hot work permit requirements, including 0% LEL to start in hydrocarbon areas and continuous monitoring
  • Set up a field hot work site: clear or protect combustibles, seal drains, isolate hydrocarbon sources and handle gas cylinders correctly
  • Perform the fire watch role during hot work and through the post-work watch period
  • Evaluate whether hot work is justified at all, or should be replaced by cold work or moved to a designated safe area

Curriculum

Progress through each competency level in order.

1

Awareness

  • What Counts as Hot Work
    Knowledge
    3m
  • Designated Safe Areas vs Hot Work in the Field
    Knowledge
    3m
  • Awareness Check: Hot Work Basics
    Assessment
    7m
2

Knowledge

  • The Hot Work Permit and Gas Testing
    Knowledge
    3m
  • Area Controls and the Fire Watch
    Knowledge
    3m
  • Knowledge Check: Permits, Gas Testing and Fire Watch
    Assessment
    8m
3

Skill

  • Setting Up Field Hot Work: Worksite and Cylinders
    Knowledge
    3m
  • Assignment: Hot Work Site Walk-Down
    Assignment
    3m
  • Skill Check: Running the Job Safely
    Assessment
    7m
4

Mastery

  • Leading and Authorising Hot Work
    Knowledge
    3m
  • Assignment: Supervise or Audit a Hot Work Job End-to-End
    Assignment
    3m
  • Mastery Assessment: Hot Work Judgement
    Assessment
    8m

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