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Root Cause Analysis for Quality

Structured root cause analysis for quality defects and process failures: tight problem statements, data before causes, 5-Whys and fishbone done properly, and verified, systemic fixes instead of band-aids.

53m
Total time
4
Competency levels
12
Lessons

What you'll learn

  • Write a tight problem statement covering what, where, when and how much, sharpened with is/is-not analysis
  • Gather and organise factual data about a defect before proposing any cause
  • Apply the 5-Whys method correctly and recognise its common traps
  • Build a fishbone (Ishikawa) diagram using the 6M categories to structure possible causes
  • Distinguish root causes from contributing factors and symptoms, and verify a suspected root cause with evidence
  • Choose systemic corrective actions over band-aid fixes and confirm they actually worked

Curriculum

Progress through each competency level in order.

1

Awareness

  • Symptoms, Causes and Root Causes
    Knowledge
    2m
  • Writing a Tight Problem Statement
    Knowledge
    2m
  • Awareness Check: Problems and Causes
    Assessment
    7m
2

Knowledge

  • Data Before Causes
    Knowledge
    3m
  • 5-Whys Done Properly
    Knowledge
    3m
  • Knowledge Check: Data and 5-Whys
    Assessment
    8m
3

Skill

  • Fishbone Diagrams and the 6M Categories
    Knowledge
    3m
  • Run a Root Cause Analysis on a Real Defect
    Assignment
    3m
  • Skill Check: Structured Cause Analysis
    Assessment
    8m
4

Mastery

  • Verifying the Root Cause and Fixing the System
    Knowledge
    3m
  • Lead a Verified RCA Through to a Systemic Fix
    Assignment
    3m
  • Mastery Check: RCA Judgement
    Assessment
    8m

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