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Online · Self-pacedFreeQuality ManagementBeginnerEnglish

Mistake-Proofing (Poka-Yoke)

A practical introduction to mistake-proofing for operators, technicians, team leaders, quality and process engineers, and office and service staff. Learn why errors happen and why inspection and reminders fail, then how to prevent or detect errors at the source with contact, counting and sequence devices, ranked from eliminating the error to limiting its harm. Examples come from plants, warehouses, dispensing counters, offices and software forms, with how to find where a device is needed, design and test it, and check every day that it still works.

Taught by iCompetent

Modules
6
Lessons
27
Duration
3h 57m
Level
Beginner
Quizzes
6 graded

Course content

6 modules · 27 lessons · 3h 57m

What poka-yoke is, where it came from, why inspection and warnings to "be careful" are not enough, and the kinds of human error a device can stop.

  • Errors Are Normal, Defects Are Not
    Preview
    8 min
  • Where Poka-Yoke Came From8 min
  • Why Inspection and "Be Careful" Fail9 min
  • Human Error Types: a Short Recap9 min
  • Errors, defects and why mistake-proofing works — quiz6 questions · pass 70%

Topics covered

Poka-Yoke
Mistake-Proofing
Lean
Quality Control
Human Error
Source Inspection

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